KI1300 OPTIMIZING CROSS-CUT SAW


KI1300 OPTIMIZING CROSS-CUT SAW一、Equipment introduction:The optimizing gross cut saw is the best equ

KI1300 OPTIMIZING CROSS-CUT SAW

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一、Equipment introduction:

The optimizing gross cut saw is the best equipment for the cross-section processing of wood:

1. Stable and efficient: the lifting saw is controlled by servo motor, with high efficiency and good stability, which can achieve 4 times the efficiency of manual cutting.

2. High precision: the use of high-precision sensors and the world's top pneumatic components to ensure that the sawing is not bad, can save materials.

3. Optimized material selection: the use of advanced control system, through high-speed calculation of wood according to work requirements for optimal sawing, both to improve the grade of wood and increase the material yield.

4. High security: workers away from the saw blade completely avoid the risk of injury.

5. Low maintenance costs: the equipment uses international first-class quality electrical appliances, pneumatic components, low failure rate, almost no maintenance.

The equipment adopts Germany Schneider's most advanced electrical control system. We can provide different optimization schemes according to the production needs of users, which can improve the material yield rate, reduce waste and maximize the value for users.

1.Long material preference principle

Simulate the artificial way of thinking, and prioritize the longest material that can be sawed.

Ensure that the customer's factory urgently needs the special needs of long materials.

Example

Length (mm)

2800

1900

1100

700

450

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In the long material sawing mode, the longest material that can be sawed in the list is preferred according to the length of the sheet; then in the remaining sheet, the longest material that can be sawed is selected according to the list, and so on, Until the remaining plate has no sawed specification.                                   

Sawing results:

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 In this mode, Bestcut simulates the manual operation mode, and saws each plate. Although the result is consistent with the result of manual sawing, the sawing efficiency is greatly improved, the sawing is more precise, and it is closer to thrift. The sawing is more regular, and the machining allowance left by the factory to the next step is greatly reduced.

 

2Sequential sawing principle

According to the material condition of the factory and the size of the sawing, the cross-section processing is automatically performed according to the processing sequence set by the factory.

Considering the specifications of the products, it automatically produces according to the different specifications of the products.

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Example 1

Length

600

500

400

300

Sawing order

1

2

3

4

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Sawing in different specifications

For example, if the customer needs to produce a chair with four different specifications, one for each specification, the customer will purchase the raw materials from the market that can just meet the requirements, then each raw material will be sawed according to the set specifications and sequence.

Example 2

Length

600

600

450

450

Sawing order

1

2

3

4

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Can be sawed the same size many times:

For example, a customer produces a sofa with two front legs and two back legs, and the same specification material purchased can just cut two of these specifications. Then, each material put into the preferred saw is processed in accordance with the set specifications and sequence.

3. Principle of defect sawing

Only remove the surface defects of the plate (cut off the head, remove the tail, remove the knot scar, etc.), the sawing precision is high, can be close to the knot scar sawing.

High efficiency, high precision, to help customers quickly, high quality to complete the production task.

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Example


In this way, we can get:

1. Remove the defects and improve the quality of the board

2. Obtain the knotless wood of different lengths

3. The finger joint material can be used for finger joints

 

4. The yield is preferred

According to the length of the material, the appropriate size can be selected and arranged in combination to reduce the head production and achieve the maximum material discharge rate.

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Technical parameters:(Basic configuration)

Model

KI1300

Saw Blade Diameter

Φ405mm

Max.cutting size

75*125mm, (50*180mm)

Max.cutting thickness

75mm

Minimum sawing thickness

9mm

Maximum feed length

Min Ingoing Length

350mm

Saw Spindle Rotation

4000rpm

Saw Spindle Motor

5.5kw

Servo Feeding Motor

4.5kw*2

Number of Upper Pressure Wheel

6Pieces

Number of Down Feeding Rollers

6Pieces

Feeding Conveyor Width

200mm

Machine size

14000*1400*1550mm

Max. Feeding Speed

100m/min

Maximum working efficiency

25-35m/min(4-5 cuts per meter)

Weight

2000kg

System Configuration:

  1. Original genuine Schneider Electric The combination of electrical control and manual control is easy to operate.

l Electrical system power supply: 380V50HZ. The control circuit is DC 24V to ensure the safety of the circuit. The entire system is assembled with original genuine Schneider products. After strict system testing, it has passed multiple inspections to ensure compliance with international safety standards.

l Programmable program controller: Schneider PLC, Germany, with fast processing speed and stable performance. The leader in small PLCs.

l Servo system: Taiwan Delta servo, which has high speed and high precision transmission performance, the motor maximum overload current can reach 300%, and the torque force is large.

l Main saw motor: It adopts Beide brand 5.5KW motor produced by Siemens (China), which has the characteristics of high protection level and stable operation.